Yuav ua li cas kom carbon fiber?

Cov pa roj carbon fiber, tsim los ntawm combos tsis zoo li cov ntaub ntawv (fiber thiab resin), lawv cov variability, thiab yog li, tailorability, square ntsuas central rau lawv ntxim nyiam. Raws li kev hloov hlau, carbon fiber composites muab kaum lub zog ntawm cov hlau. Cov neeg tsim khoom siv carbon fiber ntau tsim cov khoom uas square ntsuas zoo sib xws tab sis tsis zoo ib yam. Cov pa roj carbon fiber sib txawv hauv tensile modulus (los yog khov kho raws li deformation hauv qab strain) thiab tensile, compression thiab qaug zog.

PAN-raws li carbon fiber ntau niaj hnub no nyob rau hauv qis modulus (tsawg dua peb caug-ob lab lbf / in² los yog Msi), kev cai modulus (33 mus rau peb caug-rau Msi), intermediate modulus (40 mus rau tsib caug Msi), siab modulus (50 mus rau xya caum Msi) thiab ultrahigh modulus (70 Msi rau ib puas).
Hauv cov ntsiab lus yooj yim tshaj plaws, carbon fiber yog tsim los ntawm kev hloov pauv ntawm associate degree organic precursor fiber nyob rau hauv associate degree inert cua ntawm qhov kub siab tshaj 1800 ° F (982.22 ° C). Carbon fiber ntau, txawm li cas los xij, tej zaum yuav yog kev lag luam siab heev.

carbon fiber ntau

Polymerization thiab Spinning

Polymerization

Cov txheej txheem pib nrog cov tshuaj lom neeg cov khoom noj khoom haus hu ua precursor uas muaj cov pob txha molecular ntawm cov fiber. Niaj hnub no, hais txog 100 feem pua ​​​​ntawm cov pa roj carbon fiber ntau tsim yog tsim los ntawm cov ntaub los yog pitch-raws li precursors, tab sis feem ntau ntawm nws yog los ntawm polyacrylonitrile (PAN), tsim los ntawm nitrite, thiab nitrite los ntawm industrial chemicals propane thiab ammonia.

Feem ntau, lub precursor formulation pib nrog associate degree nit rile compound uas yog ua ke nyob rau hauv ib tug heev reactor nrog ib tug yas acrylic co monomer thiab ib tug catalyst li acid, dioxide, roj ntawm vitriol los yog acid. Kev sib txuas txuas ntxiv tso cai rau cov khoom xyaw sib xyaw ua ke, ua kom muaj qhov sib xws thiab purity, thiab pib tsim cov dawb radicals hauv cov qauv molecular ntawm nitrite. Qhov kev hloov kho no ua rau cov txheej txheem tshuaj, uas ua rau cov saw ntev ntev polymers uas zoo acrylic fibers.Cov ntsiab lus ntawm cov txheej txheem tshuaj, xws li kub, cua, tshwj xeeb co monomers thiab catalysts, square ntsuas proprietary. Tom qab ntxhua khaub ncaws thiab ziab, cov nitrite nyob rau hauv hmoov yog yaj nyob rau hauv associate degree organic solvent xws li dim ethyl sulfide (DMSO), dimethylacetamide (DMAC) los yog dimethylformamide (DMF), los yog associate degree kua hnyav, xws li atomic tooj 30 chloride thiab rhodamine ntsev. Organic cov kuab tshuaj pab kom tsis txhob muaj cov kab mob sib kis, uas tuaj yeem ua rau lub thermal aerophilous stability ntawm txoj kev thiab ncua kev ua haujlwm kub ntawm cov fiber ntau tiav. Nyob rau theem no, cov hmoov thiab cov kuab tshuaj ncua los yog ua ntej "txheej txheem" ​​yog qhov sib xws ntawm syrup. Kev xaiv cov kuab tshuaj thiab yog li ntawd qhov kev tswj hwm ntawm qhov viciousness ntawm txheej (los ntawm qhov tob pom) square ntsuas tseem ceeb heev rau kev ua tiav ntawm kev ua tiav ntawm kev tsim fiber ntau.
Khiav
PAN fibers square ntsuas fashioned los ntawm ib txoj kev hu ua ntub spinning. Cov txheej yog immersed thaum lub sij hawm ib tug dej ntuj txheej txheem da dej thiab extruded los ntawm ib lub qhov thaum lub sij hawm ib tug spinneret tsim los ntawm muaj nuj nqis. Txoj kev yog sib npaug rau qhov yuav tsum tau muaj ntau yam ntawm filaments ntawm PAN fiber (xws li, 12,000 qhov ntawm 12K carbon fiber). Qhov sib piv no tuab thiab nkig ntub dej spun fiber yog rub los ntawm cov menyuam kom tshem tawm cov neeg sawv cev ntau dhau, ces qhuav thiab ncab mus txuas ntxiv rau kev taw qhia ntawm PAN compound. Ntawm no, daim ntawv thiab sab hauv cross-sectional ntawm filaments square ntsuas txiav txim siab raws li qhov uas tau xaiv cov kuab tshuaj thiab tus neeg sawv cev nkag mus rau cov khoom siv ua ntej, qhov ntau ntawm qhov nro thov, thiab tseem pc elongation ntawm cov filaments. Cov tom kawg yog tswv rau txhua tus neeg tsim khoom. Lwm txoj hauv kev ntub dej tuaj yeem yog kev sib xyaw ua ke hu ua qhuav blasting / ntub spinning, uas siv cov cua ntsug ntsug ntawm cov fibers thiab cov txheej txheem ntuj da dej. Qhov no ua rau lub sleek spherical PAN fiber ntau uas txhim kho cov fiber ntau / matrix rosin interface nyob rau hauv cov kev sib xyaw Cov kauj ruam kawg hauv kev tsim ntawm PAN precursor fibers yog tias siv cov roj tiav kom tsis txhob khov filaments los ntawm agglomerating. PAN dawb fibers square ntsuas ces qhuav ib zaug ntxiv thiab mob rau ntawm ib tug spool.
carbon fiber oxidation qhov cub

Oxidation Thiab Carbonization

Oxidation

Cov bobbins square ntsuas loaded rau hauv lub pob tawb, thiab nyob rau hauv ntev tshaj plaws ntau lawm, oxidization theem, PAN fibers square ntsuas pub los ntawm ib tug series ntawm siab rauv taws. Ua ntej lawv nkag mus rau hauv cov khoom siv hauv chav ua noj, PAN fibers square ntsuas placate rau hauv ib tug cab los yog daim ntawv hu ua warp. Lub chamber kub ntawm 392 ° F (ca. 200 ° C) txog 572 ° F (300 ° C).

Txhawm rau kom tsis txhob khiav tawm ntawm tshav kub unharness (kwv yees enthalpy unharness thoob plaws hauv oxidization, xam ntawm ob,000 kJ / kilogram, txav Qhov tseeb qhov hluav taws kub muaj kev phom sij), cov khoom siv hauv chav ua noj siv qhov sib kis ntawm huab cua los pab kom dissipate tshav kub thiab tswj kub. Tsav los ntawm ib qho tshuaj precursor, lub sij hawm oxidization yog txawv kiag li, txawm li cas los Littler kwv yees tias 24K cab yuav raug hloov ntawm tus nqi ntawm plaub caug-peb taw ib kaum peb meters ib feeb ntawm ib tug outsized kab nrog ntau oxidization furnaces. Thaum kawg, qhov hloov pauv (stabilized) PAN fibers muaj los ntawm tsib puas rau txog rau caum-tsib carbon molecules nrog qhov sib npaug ntawm cov roj, sib xyaw ntawm atomic tooj 7 thiab O.
Carbonization
Carbonization tshwm sim thaum lub sij hawm inert (tsis muaj oxygen) cua nyob rau hauv ib tug series ntawm tshwj xeeb tsim rauv, ib kauj ruam los ntawm kauj ruam nce txheej txheem kub. Ntawm lub cev ntawm cov dej thiab qhov hluav taws xob ntawm txhua lub chamber, lub chamber txhim kho tiv thaiv O intrusion vim tias txhua O molecule dhau los ntawm cov khoom siv hauv chav ua noj tshem tawm me ntsis ntawm cov fibers. Qhov no tuaj yeem tiv thaiv qhov poob ntawm carbon generated thaum tshav kub kub. Nyob rau hauv qhov tsis muaj O, tsuas yog cov uas tsis yog-carbon molecules, ua ke nrog cov compound Thiab txawv volatile organic tebchaw (stabilized ntawm ib tug degree ntawm plaub caug mus rau yim caum ppm) thiab particulates (xws li ib feem deposited fiber fragments) raug tshem tawm thiab tso tawm los ntawm lub chav ua noj khoom siv tom qab kev kho mob nyob rau hauv ib tug tej yam kev mob rauv taws. carbonisation pib thaum lub sij hawm kub chamber, hloov cov fibers mus rau 1292 ° F (ca. 700 ° C) mus rau 1472 ° F (700 ° C mus rau 800 ° C) thiab xaus rau thaum tshav kub kub chamber ntawm 2192 ° F (ca. 1,200 ° C) mus rau 2732 ° F (ca. 1500 ° C). Tus naj npawb ntawm cov chav yog txiav txim siab los ntawm lub modulus xav tau nyob rau hauv cov carbon fiber; tus nqi sib piv ntawm qhov siab thiab immoderate siab modulus carbon fibers yog vim ib feem ntawm qhov txuas ntxiv thiab qhov kub thiab txias uas yuav tsum tau ua tiav los ntawm qhov cub cua sov. Txawm hais tias qhov txuas ntxiv yog tus tswv thiab txhua qib carbon fiber ntau sib txawv kiag li, qhov oxidization txuas ntxiv yog xam hauv cov xuab moos, txawm li cas los xij tus nqi carbonisation raug txo los ntawm qhov kev txiav txim ntawm qhov loj hauv feeb. Thaum cov fiber ntau hloov lub xeev, nws txo qhov hnyav thiab ntim, txo qhov ntev ntawm tsib mus rau 100%, thiab txo txoj kab uas hla. Qhov tseeb, qhov kev hloov pauv ntau ntawm PAN precursor rau PAN carbon fiber yog hais txog 2: 1 thiab tseem muaj peev xwm tshem tawm yog tsawg dua ib khub ntawm - uas yog, ntau cov khoom siv tsawg nkag rau hauv txoj kev.Qhov txheej txheem no sib txuas O molecules los ntawm huab cua nrog PAN fibers hauv qhov warp thiab pib sib txuas ntawm cov saw txuas. Qhov no yuav ua rau kom cov fiber ntau ntom ntawm ~ 1.18 g / cc txog li ib.38 g / cc.
carbon fiber ntau Carbonization

Kev kho deg thiab qhov loj me

Kev kho deg thiab qhov loj me
Cov kauj ruam tom ntej yog qhov tseem ceeb rau kev ua haujlwm fiber ntau, thiab ntxiv rau cov khoom ua ntej, nws zoo tshaj qhov txawv ntawm ib tus neeg muag khoom cov khoom los ntawm cov khoom sib tw. Lub adhesion ntawm matrix organic compound thiab yog li cov pa roj carbon fibers yog qhov tseem ceeb rau kev txhawb nqa cov khoom sib xyaw; thoob plaws hauv txoj kev tsim cov pa roj carbon fiber ntau, kev kho saum npoo yog ua los txhawb qhov adhesion.

Cov neeg tsim khoom siv txoj kev kho mob sib txawv kiag li, txawm li cas los xij cov txheej txheem txheej txheem yog rub cov fibers los ntawm kev sib koom ua ke chemistry lossis cell uas muaj cov lus teb, xws li tshuaj tua kab mob lossis kua qaub. Cov ntaub ntawv no luam tawm lossis hloov qhov chaw ntawm txhua qhov filament, uas yuav ua rau kom qhov nthuav dav nkag mus rau qhov chaw fiber ntau / matrix bonding thiab ntxiv cov tshuaj reactive xws li carboxyl acids. Tom ntej no, siv cov txheej txheem tshwj xeeb uas muaj npe hu ua qhov ntau thiab tsawg. Ntawm 0.5% mus rau tsib los ntawm qhov hnyav ntawm cov pa roj carbon fiber ntau, qhov loj tiv thaiv cov pa roj carbon fibers rau hauv kev sib koom ua ke nruab nrab, xws li daim ntaub qhuav thiab prepreg, thoob plaws hauv cov txheej txheem thiab txheej txheem (xws li, weaving). Qhov loj ntxiv tuav cov mono filaments nrog rau txiav rov qab fluff, txhim kho cov txheej txheem muaj peev xwm thiab ua kom lub zog saum npoo ntawm cov fibers thiab yog li cov matrix organic compound.

Post lub sij hawm: Nov-01-2018
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